Quenching of Disk-Shaped Components in Aqueous Polymer Solutions

Abstract

Abstract In addition to various advantages over oil quenching, quenching in aqueous polymer solutions can also have disadvantages. Under certain conditions, “explosive” phenomena can occur when quenching steel components in such solutions, leading to pressure waves and vibrations in the quenching tank, which can even destroy the weld seams of the tank in the long term. After these processes were analyzed in the past when quenching cylindrical shafts, the processes occurring with horizontally charged disks have now been investigated. The main difference between these two geometries lies in the size of the lower disk end face, which significantly impedes the outflow of evaporated portions of the aqueous polymer solutions and thus has a pronounced influence on the cooling behavior of disk-shaped components. The investigations to be presented here were carried out in a laboratory quenching tank. The type and concentration of the polymer, the flow type and the diameter of the inner bore of the disks were varied. Temperature and conductivity were measured and audio and video recordings were made to characterize the resulting cooling processes. Selected quenching variants are presented in detail in the article. Furthermore, key figures for characterizing the various cooling variants are compared and discussed.