Quasicrystalline phase formation during heat treatment in mechanically alloyed Al65Cu20Fe15 alloy

Abstract

Quasicrystalline phase formation during heat treatment in the mechanically alloyed Al65Cu20Fe15 powders was studied by X-ray diffraction (XRD) and differential scanning calorimeter (DSC). The mechanical alloying was performed at speed of 300 rev min–1 for times up to 70 h. It was found that mechanical alloying of the Al65Cu20Fe15 powders did not result in the quasicrystalline (QC) icosahedral phase (i-phase) formation. The long time milling resulted in the formation of a cubic Al (Cu,Fe) solid solution phase (β-phase). The cubic Al (Cu,Fe) solid solution identified as β-phase was observed to be present as one of the major phases in the Al65Cu20Fe15 alloy. The formation of the quasicrystalline icosahedral phase (i-phase) was only observed for short time milled powders after additional annealing at temperature above 500°C. The present investigation also showed that a tetragonal Al2Cu phase (θ-phase) forms with short time milling. The tetragonal Al7Cu2Fe1 phase (w-phase) was observed after heat treatment of the short time milled and unmilled powders. The present investigation indicated that an effective process to prepare the quasicrystalline materials was using a combination of short time milling and subsequent annealing.