Quantitative and Localization Diagnosis of a Defective Ball Bearing Based on Vertical–Horizontal Synchronization Signal Analysis

Abstract

A novel method is proposed for quantitative and localization diagnosis of a bearing outer ring defect in this paper. This method aims to distinguish these defects with different angular positions and different sizes based on the natural multiples of the ball angular spacing. Defects that differ in size by natural multiples of the ball angular spacing will have the same time interval, which may lead to misdiagnosis. Distinguishing such defects accurately is the goal for some industries. Therefore, the synchronized signal in the vertical and horizontal directions of the bearing systems with different angular positions and different size defects are quantitatively analyzed based on the presented five indices to explore the mechanism and method of distinguishing these defects. The simulation and experimental results show that the vertical–horizontal synchronized root mean square (VHSRMS) index can distinguish such defects effectively, and the defect angle position can be diagnosed using the VHSRMS–1 . More importantly, the VHS analysis method expands the location of the outer ring defect to 265–275° in quantitative diagnosis and realizes the localization diagnosis of the defect angle position. The research results provide a new approach and method for quantitative and localization diagnosis of a defective bearing.