Quantitative analysis of microstructure refinement in ultrafine-grained strips of Al6063 fabricated using large strain extrusion machining

Abstract

In present research work, ultrafine-grained strips of Al-6063 alloy were fabricated using hybrid extrusion machining technique known as “large strain extrusion machining (LSEM).” Fabrication of strips was done using the customized HSS tools of different rake angles varying from 0° to 10° under different machining conditions. Microstructural and mechanical characterizations of these strips were done to ascertain the effect of different parameters on their properties. From the results of hardness measurement of strips, it was concluded that hardness of the strips increased by 34–97% of the base material as of the refinement of grain size occurred. Surface lay was improved by 30% with higher cutting velocity and rake angle. Crystallite size was found to decrease with increase in the rate of strain. The shear strain was increased as chip compression ratio increased and rake angle decreased. Fabrication ability of strips increased due to increase in strain hardening exponent and it may result in the large scope of their applications. Nano-hardness of the strips was found to be more than bulk alloy. These above said results showed that ultrafine strips fabricated using LSEM process can become a good choice for future material fabrication.