Quantifying the Degree of Binder Availability in Recycled Asphalt Mix Design Using White and Black Rock Mixes

Abstract

Quantifying recycled asphalt binder availability in recycled asphalt pavement (RAP) mix design is very essential, as the widely adopted 100% RAP binder availability assumption in RAP mix design never holds correct. Depending on the mix production condition, recycled binder stiffness, and virgin binder properties, the degree of binder availability in the mix is always partial. The present study proposes a simple procedure to estimate the degree of recycled binder availability in RAP mix design. In the proposed methodology, the designer needs to compare optimum binder content of bituminous mixes prepared using white rock aggregate gradation and virgin aggregates, along with mixes designed by blending black rock gradation and virgin aggregates blended in proportion to achieve the target white rock gradation. The binder content in the RAP fraction used in the blending exercise was determined using ignition oven method. RAP mix designs were performed for RAP material collected from two different sources, and design was performed for three mixing durations in a laboratory pug mill—60, 120, and 180s. The mixes were prepared with 50% RAP incorporation level. RAP material was conditioned at 110°C for 2 h, whereas virgin aggregates were superheated to 175°C. Using the methodology proposed, RAP binder availability was found to vary between 92.5% and 96.6% for softer RAP material, 75.9% to 91.5% for mixes incorporating stiffer RAP. With increasing mixing time, even though the total active binder content did not change significantly, a mixture performance test quantified the implication of increased RAP binder availability in mixes. A higher degree of binder activation resulted in mixes being rut resistant, while the same mixes exhibited relatively higher cracking susceptibility.