Quantification of O2 Crossover and Concurrent Faradaic Efficiency Loss of H2 Production Via PEM Water Electrolysis

Abstract

PEM water electrolyzers (PEMWEs) are considered to be a key technology for the decarbonization of major sectors by being able to store fluctuating renewable energy as chemical energy in the form of hydrogen gas. While the scarcity of the necessary iridium catalyst on the anode limits widespread application minding the high loadings still needed today,1 there are additional efficiency losses that are still to be fully understood.By employing a proton exchange membrane, PEMWEs are able to produce hydrogen at elevated pressure on the cathode while keeping the balance of plant costs low as the anode can still be operated with liquid water at close to ambient pressure. Hydrogen crossover to the anode compartment through the membrane is significantly increased at elevated cathode pressures, which is majorly considered a safety issue. As the anode catalyst does not serve as a good hydrogen oxidation reaction catalyst, explosive mixtures of hydrogen and oxygen can form at the anode (and its exhaust) depending on the membrane type and thickness, current density, temperature, hydrogen partial pressure at the cathode, cathode catalyst layer structure etc.2-4 Aside of safety concerns – which can be bypassed by the use of recombination interlayers in the membrane5 – gas crossover also reduces the Faradaic efficiency of the system as parts of the hydrogen produced cannot be used further because it does not reach the cathode exhaust.A so far not majorly considered additional Faradaic efficiency loss stems from oxygen crossover from the anode to the cathode. As the platinum based cathode catalyst is very active for the oxygen reduction reaction, basically all of the oxygen crossing over to the cathode compartment recombines with the hydrogen present, forming liquid water.6 The permeability of oxygen through common PEM materials is significantly lower than that of hydrogen.7 But due to the osmotic drag from the anode to the cathode as well as possibly high bubble pressures of oxygen at the anode catalyst layer / membrane interface,8 oxygen crossover deserves closer attention.In this study we show quantification of the oxygen crossover in operating PEMWE single cells by a full balance of the gases detected at both the anode and cathode exhaust using an online mass spectrometer. A direct correlation of Faradaic efficiency of the oxygen and hydrogen produced matches the expected chemical recombination on the cathode, which serves as a direct measure of the oxygen crossover to the cathode compartment during PEMWE operation. Depending on the exact operating conditions the Faradaic efficiency loss caused by oxygen crossover can easily be in the percentage range, stressing the importance of having a closer look at the oxygen crossover characteristics of PEMWE cells in order to improve the Faradaic efficiency of the system. Taie, Z.; Peng, X.; Kulkarni, D.; Zenyuk, I. V.; Weber, A. Z.; Hagen, C.; Danilovic, N., Pathway to Complete Energy Sector Decarbonization with Available Iridium Resources using Ultralow Loaded Water Electrolyzers. ACS Appl Mater Interfaces 2020, 12, 52701-52712.Bernt, M.; Schröter, J.; Möckl, M.; Gasteiger, H. A., Analysis of Gas Permeation Phenomena in a PEM Water Electrolyzer Operated at High Pressure and High Current Density. J. Electrochem. Soc. 2020, 167.Ito, H.; Miyazaki, N.; Ishida, M.; Nakano, A., Cross-permeation and consumption of hydrogen during proton exchange membrane electrolysis. Int. J. Hydrogen Energy 2016, 41, 20439-20446.Trinke, P.; Keeley, G. P.; Carmo, M.; Bensmann, B.; Hanke-Rauschenbach, R., Elucidating the Effect of Mass Transport Resistances on Hydrogen Crossover and Cell Performance in PEM Water Electrolyzers by Varying the Cathode Ionomer Content. J. Electrochem. Soc. 2019, 166, F465-F471.Zhang, Z.; Han, Z.; Testino, A.; Gubler, L., Platinum and Cerium-Zirconium Oxide Co-Doped Membrane for Mitigated H2 Crossover and Ionomer Degradation in PEWE. J. Electrochem. Soc. 2022, 169.Schalenbach, M.; Carmo, M.; Fritz, D. L.; Mergel, J.; Stolten, D., Pressurized PEM water electrolysis: Efficiency and gas crossover. Int. J. Hydrogen Energy 2013, 38, 14921-14933.Schalenbach, M.; Hoefner, T.; Paciok, P.; Carmo, M.; Lueke, W.; Stolten, D., Gas Permeation through Nafion. Part 1: Measurements. The Journal of Physical Chemistry C 2015, 119, 25145-25155.Weber, C. C.; Wrubel, J. A.; Gubler, L.; Bender, G.; De Angelis, S.; Buchi, F. N., How the Porous Transport Layer Interface Affects Catalyst Utilization and Performance in Polymer Electrolyte Water Electrolysis. ACS Appl Mater Interfaces 2023, 15, 34750-34763.