Abstract

Steel pipes in process plant applications are often covered with insulation or weather protection that make inspection difficult because the additional layers need to be penetrated to inspect the pipes’ structure. The pulsed eddy current (PEC) method was devised as a means of inspection through the surface layers. However, the performance of a PEC system is dependent on the electrical and magnetic properties of the pipe material, which are generally unknown. Therefore, the use of a calibration block from a different steel will give inaccurate results. The concept of calibrating using tau _0 values obtained during inspection has undoubtedly been discussed in the literature. However, no comprehensive work was dedicated to using |nabla |^{-1} to carry out calibration on inspected structure. The linear relationship of the |nabla |^{-1} feature with the thickness squared, d^2, is first established using analytical solutions, and the calibration is carried out using the feature values obtained in air and the reference signal. The performance of this technique is assessed and compared with the conventional tau _0 technique. Although both features exhibit similar immunity towards lift-off, tau _0 technique requires normalisation procedure, which contributes to determining more configuration parameters. Experimental results also suggest the relative advantage of using |nabla |^{-1} feature in both wall thickness estimation and influences of noises.

Highlights

  • Pipe inspection using pulsed eddy current (PEC) poses various challenges; in addition to the variation in the value of lift-off/insulation thickness, electromagnetic properties differ from one pipe to another

  • An interesting implementation is reported by Huang et al [5] expresses PEC signal as an infinite sum of exponentials, which enables the use of the fitted exponential coefficients as another feature for pipe thickness measurement

  • While lift-off contributes to the change in the signal amplitude, the decay rate is still maintained

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Summary

Introduction

Pipe inspection using pulsed eddy current (PEC) poses various challenges; in addition to the variation in the value of lift-off/insulation thickness, electromagnetic properties differ from one pipe to another. An interesting implementation is reported by Huang et al [5] expresses PEC signal as an infinite sum of exponentials, which enables the use of the fitted exponential coefficients as another feature for pipe thickness measurement This paves the way to various other feature extraction techniques, such as obtaining the time derivative of the signal in logarithmic domain [6,7], exponential fitting [8], power law fitting technique [9], and a hybrid of Savitzky-Golay and adaptive least-square fitting (ALSF) [8]. Ulapane et al [10] in particular have made use of the product of permeability and conduc-

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Feature Extraction Techniques
Feature Analysis Using Modelling
Lift-Off Invariance
Variations in Permeability
Experimental Setup
Effects of Plate Thickness and Lift-Off
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Conclusions
Full Text
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