Abstract

Recent years have witnessed the widespread research of the surface defect detection technology based on machine vision, which has spawned various effective detection methods. In particular, the rise of deep learning has allowed the surface defect detection technology to develop further. However, these methods based on deep learning still have some drawbacks. For example, the size of the sample data is not large enough to support deep learning; the location and recognition of surface defects are not accurate enough; the real-time performance of segmentation and classification is not satisfactory. In the context, this paper proposes an end-to-end convolutional neural network model: the pixel-wise segmentation and image-wise classification network (PSIC-Net). With the innovative design of a three-stage network structure, improved loss function and a two-step training mode, PSIC-Net can accurately and quickly segment and classify surface defects with a small dataset of training data. This model was evaluated with three public datasets, and compared with the most advanced defect detection methods. All the performance metrics prove the effectiveness and advancement of PSIC-Net.

Highlights

  • As one of the applications of machine vision, surface-defect detection is more difficult than target or object detection, which is caused by the complex shape of surface defects, small amount of defect data, poor detection environment, etc. [1,2,3,4]

  • This paper proposes a convolutional neural network model suitable for surface defect segmentation and classification: pixel-wise segmentation and image-wise classification network (PSIC-Net)

  • After analyzing the misclassified false positive (FP) images, we find that most FP are caused by missing labels in the ground truth of the dataset

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Summary

Introduction

As one of the applications of machine vision, surface-defect detection is more difficult than target or object detection, which is caused by the complex shape of surface defects, small amount of defect data, poor detection environment, etc. [1,2,3,4]. The traditional image processing methods can quickly acquire some features of surface defects, such as Sobel [5], Canny [6], Prewiit [7], and LBP [8], and use these features to match and recognize defects. These features are greatly influenced by noise, light and a complex background [9], making the preconditions too harsh to achieve good performance. The detection of different defects can be transferred by fine tuning with only a small amount of data [14,15]

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