Abstract

Nowadays, soft sensor techniques have become promising solutions for enabling real-time estimation of difficult-to-measure quality variables in industrial processes. However, labeled data are often scarce in many real-world applications, which poses a significant challenge when building accurate soft sensor models. Therefore, this paper proposes a novel semi-supervised soft sensor method, referred to as ensemble semi-supervised negative correlation learning extreme learning machine (EnSSNCLELM), for industrial processes with limited labeled data. First, an improved supervised regression algorithm called NCLELM is developed, by integrating the philosophy of negative correlation learning into extreme learning machine (ELM). Then, with NCLELM as the base learning technique, a multi-learner pseudo-labeling optimization approach is proposed, by converting the estimation of pseudo labels as an explicit optimization problem, in order to obtain high-confidence pseudo-labeled data. Furthermore, a set of diverse semi-supervised NCLELM models (SSNCLELM) are developed from different enlarged labeled sets, which are obtained by combining the labeled and pseudo-labeled training data. Finally, those SSNCLELM models whose prediction accuracies were not worse than their supervised counterparts were combined using a stacking strategy. The proposed method can not only exploit both labeled and unlabeled data, but also combine the merits of semi-supervised and ensemble learning paradigms, thereby providing superior predictions over traditional supervised and semi-supervised soft sensor methods. The effectiveness and superiority of the proposed method were demonstrated through two chemical applications.

Highlights

  • Modern industrial processes are equipped with a large number of measurement devices, in order to allow the implementation of advanced monitoring, optimization, and control of the production process

  • This method uses abundant unlabeled samples to help achieve reliable process state partition. These examples show that the combination of semi-supervised and ensemble learning is expected to improve the performance of a soft sensor model

  • In light of the above-mentioned problems, in this work, a new semi-supervised soft sensor modeling method namely EnSSNCLELM was developed for high-quality prediction of industrial processes where the labeled data are limited but the unlabeled data are rich

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Summary

Introduction

Modern industrial processes are equipped with a large number of measurement devices, in order to allow the implementation of advanced monitoring, optimization, and control of the production process. Shao and Tian [60] proposed a soft sensor method based on a semi-supervised selective ensemble learning strategy This method uses abundant unlabeled samples to help achieve reliable process state partition. These examples show that the combination of semi-supervised and ensemble learning is expected to improve the performance of a soft sensor model. In light of the above-mentioned problems, in this work, a new semi-supervised soft sensor modeling method namely EnSSNCLELM was developed for high-quality prediction of industrial processes where the labeled data are limited but the unlabeled data are rich.

Extreme Learning Machine
Negative Correlation Learning
Proposed NCLELM and EnSSNCLELM Soft Sensor Methods
NCLELM
Formulating the Pseudo-Labeling Optimization Problem
Solving the Pseudo-Labeling Optimization Problem
Combining Diverse SSNCLEM Base Models
Implementation Procedure of the EnSSNCLELM Soft Sensor
Prediction Performance and Discussion of NCLELM
Analysis and Comparison of EnSSNCLELM Prediction Results
Method
Test batch 5
Process Description
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