Prototyping industrial workstation in the Metaverse: a Low Cost Automation assembly use case

Abstract

Low-cost Automation (LCA) represents a relevant use case that can benefit from a design and prototyping step experienced in Immersive Virtual Reality (IVR). LCA is a technology that automates some activities using mostly standard automation components available off-the-shelf. However, since LCA systems should adapt to existing standard production lines and workstations, workers need to customize standard LCA templates. This adaptation and customization step is usually performed on the real, physical LCA system, thus, it can be very time-consuming, and in case of errors it may be necessary to rebuild many parts from scratch. This paper investigates the usage of an Immersive Virtual Environment (IVE) as a tool for rapid and easy prototyping of LCA solutions. The proposed system loads from a digital library the 3D models of the components and provides users a set of tools to speed up the LCA system creation in a virtual room experienced through an IVR Headset. When the user completes the creation of the LCA system, it is possible to simulate its physical properties using the Unity 3D Physical Engine. Moreover, it is possible to obtain a list of all the pieces needed to build the prototype and their dimensions, to easily reproduce them in the real world. To assess the usability of the proposed system, a LCA building task has been defined, whereas users had to build a LCA solution using a template model for reference. Results show that the system usability has been highly appreciated by both skilled users and inexperienced ones.