Proof of Concept of Crack Localization Using Negative Pressure Waves in Closed Tubes for Later Application in Effective SHM System for Additive Manufactured Components

Abstract

Additive manufactured components have a different metallurgic structure and are more prone to fatigue cracks than conventionally produced metals. In earlier papers, an effective Structural Health Monitoring solution was presented to detect fatigue cracks in additive manufactured components. Small subsurface capillaries are embedded in the structure and pressurized (vacuum or overpressure). A crack that initiated at the component’s surface will propagate towards the capillary and finally breach it. One capillary suffices to inspect a large area of the component, which makes it interesting to locate the crack on the basis of the pressure measurements. Negative pressure waves (NPW) arise from the abrupt encounter of high pressure fluid with low pressure fluid and can serve as a basis to locate the crack. A test set-up with a controllable leak valve was built to investigate the feasibility of using NPW to localize a leak in closed tubes with small lengths. Reflections are expected to occur at the ends of the tube, possibly limiting the localization accuracy. In this paper, the results of the tests on the test set-up are reported. It will be shown that the crack could be localized with high accuracy (millimeter accuracy) which proves the concept of crack localization on basis of NPW in a closed tube of small length.