Abstract

The reliability of technical systems can be greatly reduced if possible faults cannot be accommodated but lead to system shut-down with sometimes catastrophic consequences. The algorithms and systems of fault-tolerant control were developed in the last years into a powerful tool to accommodate such faults. Additionally, it became obvious that the design of a technical system can ease or hinder the application of these tools and can also lead to the accommodation of faults be itself. This kind of design – fault-tolerant design – and its components are presented in this paper on the example of a shifting system for the gear box an autonomous driving race car. This race car competes in the well-known formula student driverless competition; in such competitions the reliability of the car and the capability to accommodate not avoidable faults is of paramount importance. The different elements of fault-tolerance incorporated in the design of the gear shifting system are explained on the basis of an established model of product concretization.

Highlights

  • This paper is focusing on the methods and tools of fault-tolerant design applied to a gear shifting system

  • The main objective of the strategies, methods, tools and algorithms as well as general insights of fault-tolerant design is the support of engineers in the development of technical systems, which are fault-tolerant as a consequence of their controllability and diagnosability and as a consequence of their inherent fault-tolerant design qualities [50]

  • A new direction is the evaluation of the reliability of technical systems already in the conceptual design phase based on effect chains [8]

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Summary

Introduction

This paper is focusing on the methods and tools of fault-tolerant design applied to a gear shifting system. It is important to note that it is impossible for current complex technical systems to avoid faults completely The accommodation of these faults can be a decisive approach to increase the reliability of the systems. This accommodation can be based on the numerous research works concerning fault-tolerant control (a concise overview is given by Blanke et al [6]). It is important to note that this field is strongly connected with fault-tolerant control, as fault-tolerant design can be an important enabler for these algorithms and systems These two concepts in combination have the potential to enhance to fault-tolerance and with this the reliability on many levels. The last section concludes the discussion and gives an outlook on future research activities

Fault-tolerant design
Automated shifting system
Fault-tolerant design of the shifting system
Design aspects on the physical level
Design aspects on the function level
Conclusions and outlook
Full Text
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