Production Technology of Ecological High Performance Fibre Composite Construction Materials

Abstract

Eco materials derived from natural plant fibres and mineral binders are an alternative solution for modern ecological construction. This research is devoted to developing production technology for ecological high-performance fibre composite materials based on hemp shives and magnesium binder. The proposed composite wall structures consist of outer envelope layers made from dense hemp composite and middle insulation layer made from a lightweight hemp composite. The article describes the process of manufacturing a hemp composite boadr and the process of creating a three-layer structure of the outer wall. Used mix compositions are based on previously elaborated mix compositions based on magnesium oxychloride cement (MOC) binder and hemp shives. This study presents the case study of testing samples from hemp composite boards produced in actual industrial conditions. During an experiment, 20% magnesium oxide was replaced as an alternative binder, such as metakaolin and fly ash. The purpose of modifying the compositions of the composite is to increase the water resistance of the material and improvement of the hydraulic properties of the material, as it was previously found that this material is hygroscopic concerning the high humidity of the ambient air.