Production of Novel Tubular Electrochemical Hydrogen Compressor

Abstract

For most applications, especially transport, hydrogen needs to be compressed due to its low volumetric density. Conventionally, mechanical compressors are used for hydrogen compression, but they possess disadvantages such as high maintenance due to moving parts and a limited one-stage compression ratio. A promising technology to overcome those obstacles is electrochemical hydrogen compression, in which hydrogen is compressed in an electrochemical membrane reactor.To date, only planar electrochemical reactors for hydrogen compression have been investigated although tubular designs offer advantages in membrane area to reactor volume ratio, sealing options, pressure stability and reactor complexity. However, high contact and membrane resistances and scalable manufacturing processes are still challenges to be addressed for the advent of tubular electrochemical compressors in application.Herein we introduce a manufacturing process for tubular electrochemical hydrogen compression reactors. The developed cell comprises a catalyst coated porous tubular anode covered by a tubular proton exchange membrane, which was subsequently coated with the cathode catalyst layer. The porous anode was prepared via metal 3D printing. 3D printing enables tailored porosity and geometry by which mass transport is enhanced. The catalyst layer was applied by manual spray coating. Constant current experiments and electrochemical impedance spectroscopy were performed to characterize the as prepared tubular electrochemical compressor. The results revealed the importance of tailored contacting concepts and the optimization of components regarding water transport, as the efficiency of the process is dominated by contact and membrane resistances.