Production of highly-sinterable rare-earth oxide powders by controlled humidity dewatering of precursors

Abstract

The sintering behavior of rare-earth oxide powders produced from reverse strike hydroxide, oxalate and carbonate precursors was studied. The influences of controlled humidity dewatering of precursors on powder morphology and sintering behavior were extensively studied, and were compared with those produced by oven drying or dewatering by using organic washes (ATA method). Significant differences in behavior were observed for hydroxide- and carbonate-derived powders dewatered in different ways; oxalate-derived powders showed little behavioral dependence on dewatering method. In general, controlled humidity dewatering proved effective in leading to highly-sinterable powders from any of the three precursors investigated, ATA treatment was effective for hydroxide and oxalate precursors, and oven drying generally led to good sinterability only for oxalate-derived powders. Compaction behavior and surface area of the powders were also determined and attempts were made to correlate these characteristics with sintering behavior.