Abstract

Solid-state fermentation is a useful tool for utilizing different plant-based materials as cultivation substrates in order to produce potentially high-value fermented bioproducts. The aim of the present study was to successfully prepare various types of such bioproducts, using a zygomycetous strain Umbelopsis isabellina CCF2412. Various legume and cereal substrates were utilized effectively, while a few of them were obtained from agricultural waste, which is particularly advantageous from ecological and economic point of view. A common feature of the produced fermented materials was the increased content of different polyunsaturated fatty acids and carotenoid pigments in these bioproducts. Subsequent to the optimization of the solid-state fermentation process using cornmeal as the cultivation substrate, bioproducts enriched with γ-linolenic acid (11.45 mg γ-linolenic acid per gram of bioproduct), β-carotene (50.90 μg β-carotene per gram of bioproduct), and various microbial sterols were obtained. Appropriate n–6/n–3 acid ratio and enrichment of other microbial substances, such as the pigments and sterols mentioned above, in the fermented bioproducts widens the applicability of these bioproducts in different industries. The fermented cereal bioproducts produced in the present study from fermented wheat bran substrate were used for evaluating their application as feed for broiler chicken, and satisfactory results were obtained. Therefore, the present study creates novel opportunities for improving the quality of fermented bioproducts obtained during solid-state fermentation processes, especially for application in the feed industry.

Highlights

  • Solid-state fermentation (SSF) has enormous potential for interesting applications in several industries

  • No study has been conducted on the possibility of this co-production in a solid-state fermentation process

  • Concluding remarks The present study is the pioneer in describing the coproduction of GLA and β-carotene using the Umbelopsis isabellina CCF2412 strain in SSF

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Summary

Introduction

Solid-state fermentation (SSF) has enormous potential for interesting applications in several industries. SSF plays an interesting role in economically efficient biofuel production, considering the fact that agro-energy expansion is occurring currently, as well as in food fermentation processes. SSF is defined as the process of fermentation using solid substrates in the absence or near-absence of freeflowing water. For this process to occur, the substrate must contain a minimal amount of moisture in order to support the growth and metabolism of the cultivated microorganisms which would cause the fermentation process. SSF has certain limitations, such as the fact that only a small number of microorganisms are capable of growing in the conditions specific to this fermentation process, in addition to the requirements of high humidity, free oxygen transfer, airflow, and the necessity of removing the generated CO2. Pretreatment of solid substrates is necessary as well, which leads to increased financial and technological requirements (Pérez-Rodríguez et al 2014)

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