Abstract

Purification is a primary application of zone melting, in which the improvement of efficiency, production yield and minimum achievable impurity level are always the research focus due to the increasing demand for high purity metals. This paper has systematically outlined the whole development of related research on zone refining of metals including basic theories, variants of zone refining, parametric optimization, numerical models, and high purity analytical methods. The collection of this information could be of good value to improve the refining efficiency and the production of high purity metals by zone refining.

Highlights

  • High purity (99.999% (5N) or more) metals play a key role in current high-tech industrial field, such as special electronics, integrate circuits, photovoltaic systems, optical elements, chemical applications, etc., as in these areas even low concentrations of impurities could completely deactivate the desirable function

  • Purification is a primary application of zone melting, in which the improvement of efficiency, production yield and minimum achievable impurity level are always the research focus due to the increasing demand for high purity metals

  • This paper has systematically outlined the whole development of related research on zone refining of metals including basic theories, variants of zone refining, parametric optimization, numerical models, and high purity analytical methods

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Summary

Introduction

High purity (99.999% (5N) or more) metals play a key role in current high-tech industrial field, such as special electronics, integrate circuits, photovoltaic systems, optical elements, chemical applications, etc., as in these areas even low concentrations of impurities could completely deactivate the desirable function. To fulfill the need of high purity or electronics-grade materials, a number of methodologies have been investigated including precipitation, crystallization, electrolysis, vacuum distillation, solvent extraction and zone melting, etc. A large amount of theories and experience has been generated while producing high purity metals, such as Germanium [17] [18], Tellurium [19] [20], Cadmium [7] [21], Aluminium [22] [23], etc. These include basic mechanism clarification, modification of zone refining set-up, optimization of operation parameters, and numerical simulation, etc. The main task in this paper is systematically outlining the whole development of related research on zone refining of metals including basic theories, variants of zone refining technology, parametric optimization, simulation models, and high purity analytical methods, in order to provide an updated reference to the ongoing research of zone refining of metals

Zone Refining Mechanism
Basic Equations in Zone Refining
Zone Refining Influencing Factors
Design Variants of Zone Refining
Cropping and Connecting
Inclination of the Charge
Application of an Electric Current for Impurity Transport
Numerical Modeling
Iterative Modeling with Constant k
Iterative Modeling with Variable k
Iterative Modeling Considering Diffusion Region
Assessment of Modelling versus Experiment
High Purity Analysis Methods
Findings
Research Vision
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