Abstract

The article presents the results of many years of comprehensive research on the new technology of forming extra-strong unreinforced pipes for hydro-engineering construction by vibro-peristaltic hyper-compacting with simultaneous modifying of the concrete mixtures and concrete itself. The regularities of occurrence of a compacted mixture in a column of high-intensity compression and tension zones varying in time, as well as the placement and configuration of the filtration fields of the formwork forms, taking into account the type and diameter of the holes preventing their blockage in the molding process, are given. As a result of experimental theoretical and industrial research, the scientific basis for the production of highly durable concrete has been developed. Technological bases of its production in axisymmetric products, as well as a new installation for molding concrete unreinforced pipes by vibro-peristaltic pressing, which is protected by copyright certificate and patent of the Republic of Uzbekistan. The installation is intended for forming low-pressure and free-flow pipes with a nominal diameter from 500 to 1500 mm and a length of up to 2000 mm. The purpose of this article is to share the results of research, experience to accelerate the widespread introduction of new technology.

Highlights

  • The development of water management and road construction in Uzbekistan and Central Asia is associated with an increase in the need for low-pressure and pressure-free axisymmetric products

  • The limited number of manufactured and used concrete axisymmetric products is explained by the fact that the resistance of concrete to tensile stresses is insignificant and

  • The design of the installation involves the use of several jointly operating technological principles: - modification of the concrete mixture by squeezing excess mixing water; - limiting compaction of the material to be molded due to the crimping of the concrete mix, intensively moving with a peristaltic shock-pressing wave; - the possibility of combining the tangential and normal efforts of the vibro-impact hyperfluid compaction, which provides the ultimate packaging of the concrete structure [21]

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Summary

Introduction

The development of water management and road construction in Uzbekistan and Central Asia is associated with an increase in the need for low-pressure and pressure-free axisymmetric products. Nowadays, reinforced concrete and steel pipes are widely used, and, in such communications, where less resource-intensive non-metallic products can be used. The issue of increasing the strength of concrete under tension has received little attention. The solution to this problem comes up against the basic contradiction of concrete technology:

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