Processing of membranes and 3D scaffolds based on n-TiO2 colloidally dispersed on a thermoplastic matrix for photocatalytic pollutant removal

Abstract

One of the most promising technologies for water treatment today is photocatalytic membrane reactors (PMRs). Manufacturing efficient membranes is still challenging as many factors are involved, like the porosity, specific surface area, nature and size of particles. In this work, a colloidal method to self-support commercial nanoparticles (n-TiO2) in a polymeric matrix of polylactic acid (PLA) is proposed allowing the fabrication of 2D and 3D structures with high inorganic content that can be adapted to the PMR configurations. Using a commercial filament of PLA loaded with up to 15 vol% of n-TiO2 as starting point, photocatalytic membranes have been manufactured by FFF. In addition, following a similar process, tapes with n-TiO2 particles up to 15 vol% have been processed by tape casting. Thermal characterisation (DTA) and dynamic rheometry evaluated the commercial filament for printing to determine the conditions used during the thermal extrusion and printing processes. FTIR and XRD technologies were used to determine the chemical interactions of PLA matrices with TiO2 nanoparticles. Porosity was measured by Archimedes's method for the filaments, by mercury intrusion for the membranes and by optical microscopy for the scaffolds. Finally, the microstructure of the 2D and 3D pieces was evaluated by scanning microscopy. 2D tape cast membranes were compared with individual filaments and 3D printed scaffolds in linear and gyroidal geometries. The catalytic activity results indicate that tape cast membranes show much higher kinetic constants than the individual filaments and the linear and gyroidal scaffolds. Regarding the two different printed scaffolds, in contrast to the kinetic values, gyroidal geometries achieve an average degradation time (t50) of 6.1 h, which is a lower value than those observed for linear scaffold geometries. Methyl orange degradation tests after 24 h exposure under UV light showed degradation rates of 98% for membranes, 90% for commercial filaments, 80% for gyroidal scaffolds and 60% for linear patterns. Therefore, these results are promising as a solution for fabricating easily extractable self-supported membranes for water treatment in PMRs.