Processing of converter sludges on the basis of thermal-oxidative coking with coals

Abstract

The paper deals with the solution of an important problem related to the recycling of converter sludge. High moisture and fine fractional composition of waste causes the application of their deep dehydration and lumping. To reduce environmental emissions the non-thermal method of dehydration is considered – adsorption-contact drying. As a sorbent, the pyrolysis product of coals from the Kansko-Achinsky basin – brown coal semi-coke (BSC) obtained by the technology “Thermokoks”. Experimental data on the dehydration of high-moisture wastes with the help of BSC showed high efficiency of the selected material. The lumping of the dried converter dust was carried out by thermo-chemical coking with coals of grades GZh (gas fat coal) and Zh (fat coal). As a result, an iron-containing product was obtained – ferrocoke, which is characterized by almost complete reduction of iron oxides, as well as zinc transition into a vapor state, and is removed with gaseous process products. Based on the results of the experimental data a process basic diagram of the utilization of converter sludge to produce ferrocoke was, which can be effectively used in various metallurgical aggregates, for example, blast furnaces, converters and electric arc furnaces. In the basic technological scheme heat generated by ferrocoke cooling and the energy of the combustion products after the separation of zinc in the gas turbine plant will be used.