Abstract

A simple pressing process using a SiC powder, Al₂O₃-Y₂O₃ sintering additive, and polymer microbeads for fabricating cellular SiC ceramics is demonstrated. The strategy for making the cellular ceramics involves: (ⅰ) forming certain shapes using a mixture of a SiC powder, Al₂O₃-Y₂O₃ sintering additive, and polymer microbeads by pressing; (ⅱ) heat-treatment of the formed body to burn-out the microbeads; and (ⅲ) sintering the body. By controlling the microsphere content and sintering temperature, it was possible to adjust the porosity in a range of 16% to 69%. The flexural and compressive strengths of cellular SiC ceramics with ~40% porosity were ~60 MPa and ~160 MPa, respectively.

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