Abstract

Hydrothermal Carbonization (HTC) refers to the conversion of biogenic wastes into char-like solids with promising perspectives for application, but a process water (PW) results which is difficult to dispose untreated. Thus, a biorefinery approach including one or two recirculation steps with the additional objective of improving the physico-chemical characteristics of the solid was performed in this study. During HTC, constitutive molecules such as saccharides, proteins and lignin of Brewer’s Spent Grains decompose into hundreds of organic compounds, following complex reactions. To get deeper insights a combination of proximate, ultimate and structural analysis for solid products as well as liquid chromatography for liquid products were the choice. The main reactions could be identified by key compounds of low and high molecular weight resulting from hydrolysis, dehydration, decarboxylation, deamination as well as amide formation and condensation reactions. Their intensity was influenced by the feedwater pH and reaction temperature. Via reactions of Maillard character up to around 90% of the dissolved nitrogen of the recirculated process water at 200, 220 and 240 °C result in the formation of nitrogen containing heterocycles or rather Quartnernary nitrogen incorporated into the hydrochar (HC). Thus, already one recirculation step during HTC at 240 °C promises the fabrication of high added-value materials, i.e. nitrogen doped carbonaceous materials.Graphic

Highlights

  • In 1913, Bergius [1] reported a thermochemical process that imitates the natural coalification within a few hours, which is termed hydothermal carbonization (HTC)

  • The results showed that at 200 °C, the N/C decreased by 0.16 and S/C increased by 0.001 relative to Brewer’s Spent Grains (BSG)

  • The additional analyses of HCs by proximate and ultimate analyses as well as particular Fourier Transmission Infrared Spectroscopy (FT-IR) as bulk-sensitive analysis allowed drawing the conlusion that HCs produced at 220 °C despite recirculation of process water (PW) are suitable for the use as energy carrier

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Summary

Introduction

In 1913, Bergius [1] reported a thermochemical process that imitates the natural coalification within a few hours, which is termed hydothermal carbonization (HTC) now. HTC is developed by several companies as a technology for processing residues in continous (tubular) and quasi-continuous (multi-batch) reactors. Due to their pumpability, biogenic wastes from agriculture, municipality and food industry with moisture contents between 70 and 90% can be processed [3]. As the pumpability is a decisive feature for the automatization, the external supply of water is frequently applied. This enhances the homogenization and the heat exchange during the HTC process. In most studies fresh water is used, and, like here, the aqueous phase of a previous HTC run can be recycled

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