Process simulation and optimization for post-combustion CO2 capture pilot plant using high CO2 concentration flue gas as a source

Abstract

This work mainly focuses on process simulation and optimization of a high-concentrated CO2 chemical absorption process using aqueous amine solutions based on both pilot plant data and process modeling. To optimize operating parameters for reducing energy consumptions, this study explores the influence of process structure and operational parameters on the product purity, capture rate, and energy consumption, which would provide theoretical and technical support for optimizing high-concentration CO2 capture. At first, the rate-based absorption/desorption models are established and well-verified by a total of 25 sets of pilot plant data, which shows high accuracy for reliable model predictions. Under an annual absorption capacity of 50 tons at a 90% capture rate and 95% product purity, the optimal case using Monoethanolamine (MEA) solution shows an increased CO2 capture rate of 12.37% and a decreased unit energy consumption of 22.5%. After flowsheet optimization, a new system of blended MEA, Methyl diethanolamine (MDEA), and 2-Amino-2-methyl-1-propanol (AMP) solution is designed to capturing high-concentrated CO2 under the same conditions. Compared with the MEA system, its specified energy consumption is reduced by 10.35% and its CO2 capture capacity increases by 11.6 tons annually.