Abstract

Multivariate statistics process monitoring can achieve dimensionality reduction and latent feature extraction on process variables. However, process variables without beneficial information may affect the monitoring performance. This article proposes a distributed principal component analysis method based on the angle-relevant variable selection for plant-wide process monitoring. The directions of principal components are utilized to construct the sub-blocks, where the variables in each sub-block are determined by angle. After establishing the principal component analysis model in each sub-block, the monitoring results are fused by Bayesian inference. The simulation results show that the proposed method can select the responsible variables effectively and enhance the monitoring performance.

Highlights

  • The monitoring and diagnosis of a chemical process is crucially important to ensure the safety and the quality of the product.[1,2,3,4,5,6,7] With the rapid development of the modern industries, a large amount of data emerges and a new challenge to multivariate statistics process monitoring (MSPM) is given

  • In ABPCA, the block divisions are implemented through an automatic way in principal components (PC) directions and a variable selection method based on the angle is used in each sub-block.[35,36]

  • A distributed PCA (DPCA) method named as ABPCA method is proposed, where the variables are selected by angle in each sub-block

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Summary

Introduction

The monitoring and diagnosis of a chemical process is crucially important to ensure the safety and the quality of the product.[1,2,3,4,5,6,7] With the rapid development of the modern industries, a large amount of data emerges and a new challenge to multivariate statistics process monitoring (MSPM) is given. In the area of MSPM, some approaches have been reported.[8,9,10,11,12] Among these methods, principal component analysis (PCA) is the most basic and widely used method.[13,14] By projecting the data into two low-dimensional spaces (the principal component space (PCS) and the residual space (RS)), the high-dimensional and correlative data can be effectively operated. The traditional PCA methods cannot serve well for complex plant-wide process monitoring.[15,16]

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