Abstract
Fitting P-S-N curve with small-size sample of fatigue test data is significant in engineering applications. Although several small sample-based P-S-N curve fitting methods have been developed, complexity in mathematics and/or the unrealistic assumption of the methods hinder their application seriously. Based on the principle of probabilistically mapping from the probability distribution of specimen property to that of fatigue life of the specimen, this paper presents a new, easy to apply P-S-N curve fitting method. By collecting the life distribution information dispersed in several small-size samples of fatigue lives tested under different cyclic stress levels, a large-size sample of equivalent fatigue life data can be built based on the mapping mechanism as well as the uniqueness of the relationship between fatigue life standard deviation and cyclic stress level. The basic viewpoint is that the fatigue lives tested at any cyclic stress levels can be equivalently converted to an arbitrary baseline stress level according to the life distribution–stress relationship, and this principle can be applied to determine the P-S-N curves with a limited number of test data. Test results illustrate that the P-S-N curves obtained by such methods with 30, 24 or 20 samples, respectively, are close to those obtained by the conventional test method with 60 or 40 samples.
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