Abstract

Printed electrochemical biosensors have recently gained increasing relevance in fields ranging from basic research to home-based point-of-care. Thus, they represent a unique opportunity to enable low-cost, fast, non-invasive and/or continuous monitoring of cells and biomolecules, exploiting their electrical properties. Printing technologies represent powerful tools to combine simpler and more customizable fabrication of biosensors with high resolution, miniaturization and integration with more complex microfluidic and electronics systems. The metrological aspects of those biosensors, such as sensitivity, repeatability and stability, represent very challenging aspects that are required for the assessment of the sensor itself. This review provides an overview of the opportunities of printed electrochemical biosensors in terms of transducing principles, metrological characteristics and the enlargement of the application field. A critical discussion on metrological challenges is then provided, deepening our understanding of the most promising trends in order to overcome them: printed nanostructures to improve the limit of detection, sensitivity and repeatability; printing strategies to improve organic biosensor integration in biological environments; emerging printing methods for non-conventional substrates; microfluidic dispensing to improve repeatability. Finally, an up-to-date analysis of the most recent examples of printed electrochemical biosensors for the main classes of target analytes (live cells, nucleic acids, proteins, metabolites and electrolytes) is reported.

Highlights

  • In recent decades, printed electronics, which include all the additive manufacturing techniques to fabricate sensors, circuits, and active and passive electronical components, has gained increasing attention due to advantages in terms of process flexibility, cost and time effectiveness [1,2]

  • The reviewed research activities spanning across the last two decades in order to highlight how the relevance of electrochemical printed biosensors is widely recognized in fields, including basic research, regenerative medicine, in-hospital analyses and home-based point-of-care

  • The possibility of relying on sensitive, robust and low-cost biosensors represents a significant perspective that could create a revolution for the early diagnosis of degenerative and chronic pathologies, in the treatment and control of infectious diseases and in the development of novel solutions for tissue engineering

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Summary

Introduction

In recent decades, printed electronics, which include all the additive manufacturing techniques to fabricate sensors, circuits, and active and passive electronical components, has gained increasing attention due to advantages in terms of process flexibility, cost and time effectiveness [1,2]. Novel sintering methods (e.g., photonic curing) are under investigation to optimize ink post-processing These emerging techniques are trying to face the challenges in terms of conductivity, repeatability and standardization that are still openly affecting printed biosensors when compared with their bulk counterparts [50]. The possibility to combine and customize different materials and to exploit novel curing methods with respect to other traditional techniques (e.g., laser cutting, machining) opens the way for the effective integration of biosensing with directly printed microfluidic circuits (e.g., paper based, polymer based) and embedded electronics (insulating layer and conductive tracks), with improved costs and time effectiveness [4,9,51]. The reduced time constant coming from reduced capacitance and resistance enables faster electron transfer kinetics monitoring

Transducing
Amperometric
Impedimetric
Potentiometric
Example
Emerging Printing Technologies for Non-Conventional Substrates
Microfluidic Dispensing to Improve Repeatability
Opportunities of Printed Approach for the Main Classes of Bio-Analytes
Cells and Pathogens
Nucleic Acids
Proteins
Findings
Metabolites and Electrolytes
Conclusions
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