Preventive maintenance optimization for key components of subway train bogie with consideration of failure risk

Abstract

With the acceleration of urbanization, the number of urban rail transit trains has increased dramatically, and the economy and safety of subway trains have become important standards. As an essential subsystem of the subway train, the bogie has a long maintenance process and serious failure consequences. So, it is essential to formulate a reasonable maintenance strategy to ensure its operation. To solve the above problems, a preventive maintenance (PM) strategy for key components of train bogie is established with consideration of failure risk in this paper. Firstly, the failure risk factors of the bogie components are scored and weighted, and the failure risk cost model and PM cost model are established. Next, a Weibull distribution parameter estimation method for bogie components based on the improved beluga whale optimization algorithm (IBWO) is proposed, providing a theoretical basis for PM decision-making optimization. Then, the Lévy flight is introduced into particle swarm optimization to enhance the optimization performance of the model and obtain the optimal solution. Finally, the bogie key components of Nanning Metro line 1 are selected as a case study. The results show that the IBWO algorithm has strong applicability and feasibility, and can accurately calculate the Weibull parameter values of the bogie key components. Compared with the PM plan without considering the failure risk, the proposed method is more economical and safer, which can provide necessary theoretical support for the maintenance decision optimization of urban rail transit train components.