Pre-treatment through reductive calcination for CO2 mineralization and selective battery metal extraction from laterites

Abstract

The world needs an increasing supply of nickel and cobalt production as battery materials for sustainable development. However, the complexity of laterite deposits and the need to control CO2 emissions challenge the enhanced global supply from laterites. This work investigates the effects of calcination as a pre-treatment for selective battery metal extraction from both limonite laterite and saprolite laterite together with concurrent achievement of CO2 mineralization. Calcination under a reducing atmosphere of CO-N2 or CO-CO2 gas mixtures can significantly enhance the extraction of critical metals from both limonite and saprolite laterites. With calcination, the hydrated silicate minerals and ferric oxides converted to reactive olivine and ferrous oxide. The calcines thus can participate in the CO2 mineralization process to stabilize CO2 as mineral carbonates and release nickel and cobalt arising from the CO2 mineral carbonation into solution as complex ions with a ligand (such as sodium nitrilotriacetate, NTA). The optimum calcination conditions are 20 ∼ 30 % CO in CO-CO2 gas mixture at 700 °C. Beyond the optimum range results in the inadequate conversion of ferric to ferrous at too low CO concentration or over calcination of ferric to metallic iron at too high CO concentration. At the optimum conditions, the nickel & cobalt extraction and CO2 mineralization can reach 90 %, 93 %, and 39 % from laterite. Each tonne saprolite with the pre-treatment of calcination can recover 20.5 kg nickel, 0.59 kg cobalt, and simultaneously sequester 142 kg CO2 as stable mineral carbonates. The pre-treatment through slightly reductive calcination enables the robust suitability of the developed process for all layers of laterites for both critical battery metal recovery and carbon mineralization.