Pressure Fluctuation Reduction of a Centrifugal Pump by Blade Trailing Edge Modification

Bin Huang,Guitao Zeng,Peng Wu,Dongqing Qian,Peili Shi,Bo Qian

doi:10.3390/pr9081408

Bin Huang, Guitao Zeng + Show 4 more

Open Access

https://doi.org/10.3390/pr9081408

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Abstract

The pressure fluctuation inside centrifugal pumps is one of the main causes of hydro-induced vibration, especially at the blade-passing frequency and its harmonics. This paper investigates the feature of blade-passing frequency excitation in a low-specific-speed centrifugal pump in the perspective of local Euler head distribution based on CFD analysis. Meanwhile, the relation between local Euler head distribution and pressure fluctuation amplitude is observed and used to explain the mechanism of intensive pressure fluctuation. The impeller blade with ordinary trailing edge profile, which is the prototype impeller in this study, usually induces wake shedding near the impeller outlet, making the energy distribution less uniform. Because of this, the method of reducing pressure fluctuation by means of improving Euler head distribution uniformity by modifying the impeller blade trailing edge profile is proposed. The impeller blade trailing edges are trimmed in different scales, which are marked as model A, B, and C. As a result of trailing edge trimming, the impeller outlet angles at the pressure side of the prototype of model A, B, and C are 21, 18, 15, and 12 degrees, respectively. The differences in Euler head distribution and pressure fluctuation between the model impellers at nominal flow rate are investigated and analyzed. Experimental verification is also conducted to validate the CFD results. The results show that the blade trailing edge profiling on the pressure side can help reduce pressure fluctuation. The uniformity of Euler head circumferential distribution, which is directly related to the intensity of pressure fluctuation, is improved because the impeller blade outlet angle on the pressure side decreases and thus the velocity components are adjusted when the blade trailing edge profile is modified. The results of the investigation demonstrate that blade trailing edge profiling can be used in the vibration reduction of low specific impellers and in the engineering design of centrifugal pumps.

Highlights

The centrifugal pump is a typical kind of vane pump working as rotating machinery that makes use of the centrifugal force of the convey fluid as the impeller rotates
Considering that there is an inseparable relation between flow field and pump fluctuations generated by hydraulic factors, emphasis should be laid on the improvement of flow field quality
Barrio et al [8] applied a well-validated unsteady RANS (URANS) to study the flow pulsations associated with the interaction between the impeller blades and the volute tongue under several flow rates ranging from 20% to 160% of the nominal flow rate

Summary

Introduction

The centrifugal pump is a typical kind of vane pump working as rotating machinery that makes use of the centrifugal force of the convey fluid as the impeller rotates. Zhang and Liu [14] investigated the effects of the blade trailing edge profile on pressure pulsations and flow structures in a centrifugal pump with low specific speed. Li et al [21] introduced an impeller, whose blades had variable thickness along a streamwise location, into a low specific-speed centrifugal pump and achieved a good performance of pressure fluctuation.

Results

Conclusion