Preparation, properties, and laser processing of poly(ɛ‐caprolactone)/poly(lactic acid) blends with addition of natural fibers as a potential for printing plates application

Abstract

AbstractIn this research, biodegradable blend of poly(ɛ‐caprolactone) (PCL) and poly(lactic acid) (PLA) is proposed as a new material for the production of a printing plate for embossing process. Printing plates for embossing consist of raised printing elements and recessed nonimage elements. In production of printing plates, laser technology was used in order to form a relief printing plate. The embossing process is based on the principle of the pressure of the relief printing plate into the printing substrate, which causes the controlled deformation of the substrate and three‐dimensional (3D) effect. Coir fibers (CFs) were added as a natural filler to PCL/PLA blends to improve and adjust the properties of produced blends. Scanning electron microscopy micrographs, dynamic mechanical analysis analysis, roughness, and hardness were measured on prepared materials, and 2D and 3D microscopy was conducted on laser engraved printing plates. Results have shown that the addition of CFs improved the mechanical properties of produced materials. DMA results indicate the semicrystalline structure of all prepared blends, and that the addition of CFs raises the elasticity of the composites. Laser engraving showed that it is possible to engrave the produced biodegradable materials and to use it as a material for production of printing plates.