Preparation of Rayon Fiber-Reinforced Polypropylene Composites by Extrusion Techniques

Abstract

Hybrid composites from rayon fibers (∼2–5 cm size) and polypropylene (PP) were fabricated by using an extruder. Fibre content of the composite was varied from 5–30% by weight and physico-mechanical properties of the composites were measured. Surface morphology as observed by SEM showed good interface adhesion between rayon and PP matrix. Furthermore inclusion of rayon (up to 15% fiber inclusion) in the composite increased tensile, bending and hardness properties. As the fiber content in the composite increased more than 15%, physico-mechanical properties decreased due to the decrease of fiber matrix adhesion. The change of tensile properties due to environmental aging was carried out by keeping the composite under soil for 1 month and tensile properties were measured periodically. The aging result suggests that composites retained about 75% of its original tensile and bending strength even after 1 month soil burial. The modified fibers were also used for the study. As such the fibers were treated with vinyl-trimethyoxysilane and methanol solution and irradiated under UV before being used with PP in extruder. The results showed retardation of the physico-mechanical properties for composites obtained from irradiated rayon fibers than the composites fabricated from non irradiated rayon fibers.