Preparation of poly (styrene–methyl methacrylate)/SiO 2 composite nanoparticles via emulsion polymerization. An investigation into the compatiblization

Abstract

Inorganic/organic nanocomposite systems, in which inorganic particles are encapsulated into the polymer matrix, are new classes of polymeric materials. These materials combine the properties of both components. It means that polymer component with excellent optical property, flexibility and toughness could improve the brittleness of inorganic particles and besides, inorganic particles could increase the strength and modulus of polymers. There are various methods to make these inorganic/organic nanocomposites. One of them is the chemical process, in which polymerization is performed directly in the presence of the inorganic particles. Examples of miniemulsion, suspension or dispersion polymerization can be found in the literature but emulsion polymerization is by far the technique most frequently used. In this work, latex containing nanostructure hybrid of copolymer (styrene, methyl methacrylate, acrylic acid) and inorganic nanoparticles (silica) with core/shell structure was prepared via semi-batch emulsion polymerization. At first, silica nanoparticles were dispersed in water phase in an ultrasound bath to prevent the aggregation of nanoparticles, and then emulsion polymerization was performed in the presence of silica nanoparticles. Related tests and analysis confirmed the success in synthesis of nanostructure hybrids. Induced coupled plasma (ICP) analysis and thermal gravimetric analysis (TGA) showed the presence and amount of silica nanoparticles in the final latex. Dynamic light scattering (DLS) analysis confirmed the presence of 25–35 nm particles in the system and transmission electron microscopy (TEM) showed the core/shell morphology of nanoparticles. It has been shown that with an appropriate surfactant, adjusting the pH of media, using suitable monomers and under controlled conditions, it would be possible to produce stable organic/inorganic composite nanoparticles with core/shell structure. In another attempt and in order to investigate the effect of compatiblizing system, styrene–methyl methacrylate was copolymerized in the presence of modified silica particles with oleic acid as the inorganic dispersed phase at the same condition. Similar characterizations were performed in order to have a worthwhile comparison. The results for the late procedure show the effect of oleic acid in formation of aggregates as the core for polymeric nanocomposite particles.