Preparation of novel thermoplastic poly(vinyl alcohol) with improved processability for fused deposition modeling

Abstract

In this work, thermoplastic poly (vinyl alcohol) (PVA) with improved processability for fused deposition modeling (FDM) was successfully prepared via intermolecular complexation and plasticization. The glycerol and water, which were non‐toxic and have a complementary structure with PVA, were adapted to realize FDM processing of PVA, thus providing a novel biomaterial with FDM processability. The result showed that the water and glycerol could interrupt hydrogen bonding in PVA and reduce the melting point of PVA to 127.4°C. Moreover, the water fraction of the plasticizer had a significant effect on the FDM processability and usability of the final parts. When the water fraction was greater than 75%, the PVA/plasticizer was unsuitable for FDM processing. However, when the water fraction was lower than 25%, the glycerol precipitated from the modified PVA. Thus, a mixture of 50% water and 50% glycerol was most suitable for FDM processing. A 0.3 mm layer thickness with a nozzle temperature of 175°C was chosen as the optimal processing condition for FDM using thermoplastic PVA. Finally, complex PVA parts with high dimensional accuracy, good mechanical properties, and designated structures were fabricated by FDM machine.