Abstract

Mg green tapes by tape casting were prepared. The effects of different powder size and shape, solid loading, the content of binder, and the binder to plasticizer ratio on non-aqueous Mg slurry for tape casting and green tapes were investigated. The rheological behavior of Mg slurry and microstructure of green tapes obtained in different conditions were analyzed. The results demonstrated that Mg powders, with smaller size 27.32 μm, sphericity, were suitable for preparation of slurry with low viscosity and green tapes with higher density. The optimum solid loading, binder content, and binder to plasticizer ratio for Mg slurry and compact green tape were respectively 55 wt%, 3.2 wt%, and 3.75. Mg slurry belonged to Bingham plastic flow and were suitable for tape casting.

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