Preparation of highly graphitized porous carbon and its ethane/ethylene separation performance

Abstract

The efficient separation of ethane (C2H6) and ethylene (C2H4) is crucial for the preparation of polymer-grade C2H4, necessitating the development of highly selective and stable C2H6/C2H4 adsorbents. Highly graphitized porous carbon, denoted GC-800, was synthesized by polymerization at room temperature followed by carbonization at 800 °C using phenolic resin as the precursor and FeCl3 as the iron source. Vienna Ab-initio Simulation Package (VASP) calculations confirmed a higher binding energy between C2H6 molecules and graphitized porous carbon surfaces, so that a high degree of graphitization increased the adsorption capacity of porous carbon for C2H6. However, catalytic graphitization using Fe at high temperatures disrupted the microporous structure of the carbon, thereby reducing its ability to separate C2H6/C2H4. By controlling the carbonization temperature, the degree of graphitization and pore structure of the porous carbon could be changed. Raman spectra and XPS spectra showed that the GC-800 had a high degree of graphitization, with a sp2 C content as high as 73%. Low-temperature N2 physical adsorption measurements estimated the specific surface area of GC-800 to be as high as 574 m2·g−1. At 298 K and 1 bar, it had an equilibrium adsorption capacity of 2.16 mmol·g−1 for C2H6, with the C2H6/C2H4 (1:1 and 1:9, v/v) ideal adsorbed solution theory selectivity respectively reaching 2.4 and 3.8, significantly higher than the values of most reported high-performance C2H6 selective adsorbents. Dynamic breakthrough experiments showed that GC-800 could produce high-purity C2H4 in a single step from a mixture of C2H6 and C2H4. Dynamic cycling tests confirmed its good cyclic stability, and that it could efficiently separate C2H6/C2H4 even under humid conditions.