Preparation of hierarchical micro-mesoporous aluminosilicate composites by simple Y zeolite/MCM-48 silica assembly

Abstract

• Hierarchical micro-mesoporous aluminosilicates were synthesized. • Y zeolite core/MCM-48 silica shell structures were obtained. • Y zeolite favors the formation of the mesostructure. • Porosity and structure can be varied by modifying the preparation variables. • Duration of the hydrothermal step has a great effect on the materials properties. A simple procedure to obtain hierarchical micro-mesoporous aluminosilicate composites was developed by growing MCM-48 silica over commercial Y zeolite. The obtained hierarchical composites have a microporous core and a mesoporous shell. The process consists in assembling dispersed Y zeolite with a mesoporous silica phase that is formed “in situ” by “soft-templating” with cetryltrimethylammonium bromide (CTAB) as surfactant. The Y zeolite/MCM-48 silica ratio and aging time were varied to study their effects on the final porosity and structure of the hierarchical composites. The pore textural and structural characteristics of the composites did not match those of the corresponding Y zeolite/MCM-48 silica physical mixtures. This implies that the synthesized composites integrate micropores and mesopores in the same bulk. The obtained composites exhibited micropore and mesopore volumes ranging between 0.15–0.31 and 0.30–0.51 cm 3 /g, respectively. X-ray diffraction and N 2 adsorption results revealed that the presence of zeolite in the reaction medium favors the formation of mesopores in the obtained materials, especially for short hydrothermal treatments. TEM results showed that the obtained adsorbents are constituted by an integrated micro-mesoporous bimodal system in which Y zeolite is surrounded by a thin cover of MCM-48 silica.