Preparation of diopside-augite-based glass ceramics derived from magnesium slag and fly ash

Abstract

Magnesium slag (MS) and fly ash (FA) are industrial wastes that must be utilized in a clean, effective, and massive method to avoid environmental pollution. In this study, the preparation of diopside-augite-based glass-ceramics was theoretically analyzed and experimentally conducted by disposal of MS and FA with chromium oxide (Cr2O3) as a nucleating agent. The thermodynamics analysis first indicated that pyroxene could be the main crystal phase of the target glass-ceramics for the co-utilization of both wastes. The experimental results indicated that the main phase in prepared glass-ceramics samples was diopside ([Ca(Mg, Fe, Al)(Si, Al)2O6], and the degree of glass network polymerization was enhanced with the FA in raw material increasing from 50 wt% to 65 wt%. Plus, the crystal size of the prepared glass-ceramics was gradually refined by increasing the FA. The optimized conditions were given as controlling nucleation at 790 °C for 2 h and crystallization at 929 °C for 2 h of the parent glass that derived from 40 wt% MS and 60 wt% FA as raw materials, 1 wt% Cr2O3 as nucleating agent. The resulting glass-ceramics had excellent properties and chemical stability, such as a density of 3.11 g cm−3, bending strength of 101.98 MPa, acid resistance of 98.34 %, and alkali resistance of 99.53 %. This study provided a route to produce eco-friendly glass-ceramics material for architectural decoration by high-efficiency utilization of MS and FA.