Preparation of Co2+/ZSM5 Catalysts by Solid-State Reaction: Influence of the Precursor on Cobalt Speciation

Abstract

Abstract Co2+/ZSM5 catalysts (Co/Al = 1, overstoichiometric ratio) have been prepared by solid-state reaction at 500 °C in argon from H-ZSM5 and four Co(II) precursors: formate, nitrate, chloride and acetate. Co3O4 particles supported by the zeolite grains are the only cobalt-containing phases detected when formate is used. When cobalt nitrate is the precursor, Co3O4 particles appear to be independent from the grains. A fraction of cobalt has nevertheless migrated into the zeolite; this is linked with [Co(H2O)6](NO3)2 low melting point and wetting of the zeolite grains by the molten salt at the beginning of the thermal treatment. Catalysts prepared from cobalt chloride contain both nanometric Co3O4 particles on the support grains and cobalt ions inside the zeolitic channels. Ion exchange is possible, at least partly, due to the fact that unlike nitrate and formate, cobalt chloride has not decomposed before reaching the temperature at which the exchange process is activated. This process is chemically driven by the release of HCl in the gas phase. Finally, the major phase detected when cobalt acetate is the precursor is a poorly organized cobalt phyllosilicate surrounding zeolite grains. Acetate ions attack the zeolitic framework from outside during the solid-state reaction; cobalt ions are inserted in the silicate matrix and progressively migrate deeper in the grains upon thermal activation.