Preparation of ammonium polyphosphate and dye co-intercalated LDH/polypropylene composites with enhanced flame retardant and UV resistance properties

Abstract

In this paper, ammonium polyphosphate (APP) with flame retardant performance and acid red 88 (AR88) with UV absorption property were intercalated into layered double hydroxide (LDH) interlayers together, aiming to improve the flame retardancy and UV resistance properties of polypropylene (PP) simultaneous in one system. The synthesized LDHs and PP/LDH composites were characterized systematically and the results showed that AR88 and APP were intercalated into LDH interlayers successfully, and the content of APP and AR88 in LDH interlayers can be controlled through the synthesis process. Both APP-LDHs and AR88/APP-LDHs can greatly improve the flame retardancy performance of PP, with 25 wt% LDH addition, the peak heat release rate (PHRR) decreased by 42–63%, respectively. Temperature at 50% mass loss (T50) of PP also increased to some extent. In addition, the intercalation of AR88 in LDH also possessed good UV adsorption which can delay the ageing of PP during their use. Thus, a new approach to improve both flame retardant and UV resistance properties for polymers at the same time is achieved.