Preparation of Al-Ti-Sc master alloys and refining effects on the 6016 aluminum alloy

Abstract

The 6016 aluminum alloy has good plasticity but low strength. In this work, Al-Ti-Sc master alloy was prepared by thermite reduction method in order to obtain an effective grain refiner with a simplified preparation process and a reduced cost. The refining effects of the ternary master alloy on the 6016 aluminum alloy were checked to improve the strength and plasticity simultaneously. The chemical reactions during the preparation process of the Al-Ti-Sc master alloy was studied by thermodynamic software of HSC 6.0. The content of Sc and Ti in the master alloy reaches 2.48 wt% and 1.4 wt%, respectively, on proper experimental conditions, and the main phases of the master alloys are α-Al and Al3(Sc,Ti) phase. In the refined alloys, the average grain size can reach 27 μm, and the ultimate tensile strength and the elongation after fracture reaches 280 MPa and 35% in cast state, respectively. Compared to the pristine 6016 aluminium alloy, the significantly enhanced strength and good plasticity of the refined alloys contribute to the combined effects of grain refinement and precipitated phase strengthening. For the fracture of low doped alloys, originates from cleavage fracture mechanisms, and for the ones with high dosages, ductile fracture becomes dominant.