Preparation of acrylate-cationic monomer block copolymers by RAFT and their flotation oil removal properties

Abstract

With the development of oilfields, the liquid volume of oily wastewater gets larger. Thus, more efficient flotation agents must be developed. In this regard, cationic polyacrylates with amphiphilic structures are potentially efficient flotation agents. Many studies have explored the effect of monomer type on flotation performance. However, there is a lack of investigations on the effect of block sequences on flotation performance. In this paper, acrylates (including methyl acrylate (MA) and ethyl acrylate (EA)) and cationic monomers (including acryloxyethyl trimethyl ammonium chloride (DAC), methylacryloxyethyl trimethyl ammonium chloride (DMC) and acryloxyethyl benzyl dimethyl ammonium chloride (DBC)) were used as raw materials, random, diblock and triblock copolymers were prepared through free radical polymerization and reversible addition-fragmentation chain transfer (RAFT) polymerization. The effect of the copolymer sequence on flotation performance was studied, and triblock copolymer P(DBC-b-MA-b-DBC) had better flotation performance than those of other copolymers. The synthesis conditions of P(DBC-b-MA-b-DBC) were successively optimized using the single-factor and response surface methods, and the optimal synthesis conditions were obtained as follows: monomer concentration of 51 wt%, the first section m(DBC): the second section m(MA): the third section m(DBC) = 1.5:1:1.5, initiator concentration of 0.28 wt%, reaction time of each section of 2 h, and reaction temperature of 73 °C. Under flotation temperature of 25 °C, P(DBC-b-MA-b-DBC) concentration of 70 mg/L, aeration flow rate of 2.0 L/min and flotation time of 10 min, the oil removal of oily wastewater with initial oil content of 822 mg/L reached 96.5 %. The results of the study can provide reference for the research and development of oily wastewater treatment agents.