Preparation, morphology and coagulation characteristics of a new polyferric chloride coagulant prepared using pyrite cinders

Abstract

Pyrite cinders are the main industrial waste generated from the process of sulphuric acid production using pyrite ores. The pyrite cinders may have utilization value in preparing a new polyferric chloride (PFC) coagulant. In order to attain this objective, a preparation method for PFC products from pyrite cinders was studied by a Taguchi orthogonal array experiment. On the basis of the successful preparation, the morphologies and coagulation characteristics of three PFC products, with different basicities, were observed by transmission electron microscopy (TEM) and examined by jar tests, respectively. The results showed that the molar ratio of NaOH to Fe should be in a range between 0.75:1 and 1:1, the molar ratio of stabilizer NaH2PO4 to Fe should be in a range between 0.12:1 and 0.15:1, the curing time should be 2 h, the curing temperature can be 60 °C and the molar ratio of NaHCO3 to Fe can be determined according to the basicity required in order to get the optimal stability of PFC products and the best flocculation efficiency. Although the degree of aggregation of the PFC products became larger with the increase in the basicity, the coagulation efficiency could be only improved with an increase in the basicity within a certain range. When the basicity exceeded a certain value, the coagulation efficiency started to decrease. In this study, PFC2 (B = 11.16%) had better coagulation characteristics than either PFC1 (B = 6.08%), PFC2 (B = 11.16%), PFC3 (B = 15.92%) or polyaluminium chloride (PAC).