Preparation and heat-insulating properties of hollow mullite fibers achieved via template impregnation method to replicate the structure of metaplexis fibers

Abstract

Mullite fibers possess low thermal conductivity, excellent high-temperature stability, and thermal shock resistance, making them extensively utilized in high-temperature heat-insulating components. However, the majority of current mullite fibers have solid structures, limiting the potential for further enhancement of their heat-insulating properties. Metaplexis fiber, a plant fiber with a hollow structure, effectively obstructs heat transfer, and therefore exhibits excellent heat-insulating properties. In this study, we employed metaplexis fibers as templates to fabricate mullite fibers with hollow structures. First, a precursor solution was prepared using Al(NO3)3·9H2O and ethyl orthosilicate as the solute and anhydrous ethanol as the solvent. The metaplexis fibers were immersed in the solution, removed, and dried to obtain precursor fibers. Finally, the precursor fibers were heated to the target temperature to obtain hollow mullite fibers. The investigation focused on the impact of preparation parameters such as sintering temperature, precursor solution concentration, and aluminum–silicon molar ratio on the morphologies, phases, pore-size distributions, and thermal conductivities of the resulting hollow mullite fibers. The results demonstrated that the prepared mullite fibers inherited the hollow structure of metaplexis fibers, with the cavity diameter in the range of 3–6 μm and porosity of 91%. Compared to traditional solid mullite fibers, the thermal insulation performance was improved by more than 59%. These findings highlight the significant potential of hollow ceramic fibers for the development of heat-insulating materials. Using the unique characteristics of their hollow structure, these fibers offer improved heat-insulating properties compared to their solid counterparts.