Abstract

In this study, defatted rice bran (RB) is used to prepare an environmentally friendly adhesive through chemical modifications. The RB is mixed with distilled water with ratios of 1:5 and 1:4 to prepare Type A and Type B adhesives, respectively having pH of 6, 8 and 10. Type A adhesive is prepared by treating RB with 1% potassium permanganate and 4% poly(vinyl alcohol), whereas Type B is formulated by adding 17.3% formaldehyde and 5.7% urea to RB. Viscosity, gel time, solid content, shear strength, Fourier transform infrared (FTIR) spectroscopy is carried out, and glass transition temperature (T g), and activation energy (E a) are determined to evaluate the performance of the adhesives. E a data reveal that adhesives prepared at mild alkaline (pH 8) form long‐chain polymers. Gel time is higher in the fabricated adhesives than that of the commercial urea formaldehyde (UF). FTIR data suggest that functional groups of the raw RB are chemically modified, which enhances the bondability of the adhesives. Shear strength data indicates that bonding strength increases with increasing pH. Similar results are also observed for physical and mechanical properties of fabricated particleboards with the adhesives. The results demonstrate that RB‐based adhesives can be used as a potential alternative to currently used UF‐based resin.

Highlights

  • In this study, defatted rice bran (RB) is used to prepare an environmentally adhesives.[2,3] the synthetic adhefriendly adhesive through chemical modifications

  • The dimensional stability of the boards was checked by measuring thickness swelling (TS) and water absorption (WA), and the mechanical properties of the boards were analyzed by determining modulus of elasticity (MOE), modulus of rupture (MOR), tensile strength and hardness of the boards according to the ASTM standard (D1037,1999)

  • Each of the spectra was recorded in wave number with a range of 600–4000 cm–1 using attenuated total reflection (ATR) method coupled with a diamond crystal

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Summary

Materials

RB is locally available in Bangladesh and was collected from Arafat Auto Rice Mill Ltd., Khulna, Bangladesh. The. www.advancedsciencenews.com www.global-challenges.com urea-formaldehyde (UF) resin used for this study was commercial grade UF (pH 8, gel time 2.30 min, and solid content 48%) provided by Akij Particle Board Mills Ltd. Www.advancedsciencenews.com www.global-challenges.com urea-formaldehyde (UF) resin used for this study was commercial grade UF (pH 8, gel time 2.30 min, and solid content 48%) provided by Akij Particle Board Mills Ltd. (APBML), Manikganj, Bangladesh

Preparation of Materials
Pretreatment Yield
Type A
Type B
Solid Content
Viscosity
Physical and Mechanical Properties Tests
Fourier Transform Infrared Analysis of the Two Types of Adhesives
Shear Strength Test
Formaldehyde Emission Analysis
Manufacturing of Particleboard Panels
Data Analysis
Gel Time and Solid Content
FTIR Analysis
Shear Strength
Variability in Shear Strength Values
Physical and Mechanical Properties of the Produced Particleboard
3.10. Formaldehyde Emission from Particleboards
Conclusion
Conflict of Interest

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