Abstract
Abstract SiO2 non-catalytic nucleation films were coated onto a ceramic substrate and the inner surface of a ceramic crucible by the Sol-Gel method. The surface morphology of the coatings was characterized with an atomic force microscope and a scanning electronic microscope. The non-catalytic effect of the coating on the heterogeneous nucleation of metal melts was tested through measuring the nucleation undercooling. Investigation results indicated that the prepared coating could act as a baffle-wall to prevent the metal melt from nucleating heterogeneously on the inner surface of the crystalline crucible. The tiny holes with a diameter below 2 μm and heaves on the coating surface have no evident effect on the undercooling of metal melts. For a poly-layer coating the super-layercan cover the cracks in the sublayers which prevents the cracks in the coating from spreading in the direction vertical to the coating layers and thus eliminates the effect of cracks on the coating.
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