Abstract

Multi-bore hollow fiber membranes were prepared through phase inversion spinning process using new locally designed spinnerets of various geometrical shapes. The spun cylindrical-like, rectangular or ribbon-like, and triangular-like are prepared, dried, and characterized by scanning electronic microscope. Fibers of circular (seven, five, and four bores) shape, rectangular of five bores, and triangular of three bores were chosen to study the effect of both geometrical configuration and the number of bores on the amorphous structure and the mechanical properties of the membranes. Membrane geometry, surface amorphous, and bore arrangements are very sensitive to the operating conditions, especially the extrusion and drawing rates. Three polymeric blends of different compositions are used to prepare multi-bore hollow fiber membranes. This study revealed that the blend composition of PES 16%, PVP 2%, PEG 2%, diethylene glycol 2%, and NMP 78% gives excellent mechanical properties. Optimization of the preparation conditions also developed, where the dope flow rate, the bore flow rate, and the air gap were 1.14 cm3 s−1, 1.1 cm3 s−1, and 0 cm, respectively. Furthermore, this study proved that the circular arrangement has high mechanical strength. The prepared seven-MBHF membranes were applied in the membrane distillation process, a solution of 35 g/l NaCl was used to test the membrane performance, and the achieved flux and rejection were 28.32 L/m2 h and 98.9%, respectively. This performance demonstrated that the prepared membrane in this way is suitable to compete with conventional reverse osmosis technology that uses single track hollow fibers.

Highlights

  • IntroductionMembranes are considered a keystone in chemical industries

  • Nowadays, membranes are considered a keystone in chemical industries

  • The results revealed that the viscosity of polymer blend decreased with increasing the temperature of the polymer solution, whereas the physical behavior of the blend viscosity is linearly decreased from 3150 to 800 cP at 23 to 50 °C respectively (PB3); the three blends behave as Newtonian fluid under such conditions

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Summary

Introduction

Membranes are considered a keystone in chemical industries. The membrane structure is the essential property behind reliable applications, such as medical application, water purification, desalination, gas separation, membrane catalysis, and membrane reactors. Membrane separation processes can allow many advantages such as significant energy savings, low-cost modular construction, environmentally friendly, and clean technology. The membrane is potted into a casing unit to form a module. Four modules configurations are commercially available; plate and frame, spiral wound, hollow fiber, and tubular module. The commonly used module’s configuration is the spiral wound and hollow fiber. The spiral wound module has a small ratio of surface area per volume; it tolerates high pressures processes, and dominates the market of high-pressure separation processes as nano-filtration (NF) and reverse osmosis (RO)

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