Abstract

Epoxy coatings are popular due to their strong adhesion, low cost, and superior thermal and electrical insulation. Unfortunately, surface defects in epoxy resin lead to surface cracks, limiting the long-term use of epoxy resin coatings in humid marine environments. In this study, modified kaolin (Kaolin) was added to an epoxy resin (EP) to enhance its corrosion resistance, and a silane coupling agent 3-aminopropyltriethoxysilane (APTES), tetraethyl orthosilicate (TEOS), and 8-hydroxyquinoline (8-HQ) were chosen as modifiers. This resulted in the composite 8-hydroxyquinoline/silica/amino kaolin (8-HQ@SiO2@AK), and the structural makeup, loading, hydrophobic characteristics, surface roughness, and corrosion resistance of 8-HQ@SiO2@AK and 8-hydroxyquinoline/silica/amino kaolin/epoxy resin composite coating (8-HQ@SiO2@AK/EP) was investigated. Based on these findings, the maximum contact angle of the hydrophobic composite coating was 88°, its roughness Ra was 3.09 nm, and the hardness and adhesion were unaltered compared to silica-modified kaolin/epoxy composite coatings (SiO2@AK/EP). The impedance modulus |Z|0.01 Hz of the composite was 3.662×109 Ω • cm2 after 30 days of immersion, which indicated significantly enhanced corrosion resistance.

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