Abstract

During the bearing service, a series of microstructural evolutions will arise inside the material, such as the appearance of feature microstructures. The essential reason for the microstructural evolution is the cumulative effect of cyclic stress. The Hertz Contact formula is usually adopted to calculate the internal stress, and there is a correlation between the shape and distribution of the feature microstructure and the stress distribution. But it is insufficient to explain the relationship between the morphology of feature microstructures and the rolling direction, such as specific angles in butterfly and white etching bands. The rolling phenomenon will cause the asymmetry of stress distribution in the material, which is the source of the rolling friction coefficient. Moreover, slipping or microslip will produce additional stress components, which also cause the asymmetry of the stress field. However, there is no experimental or theoretical explanation for the relationship between the asymmetry of the stress field and the feature microstructure. According to the current theory, the appearance of feature microstructures is caused by stress with or without rolling. Therefore, it is of great significance to study the formation mechanism: whether feature microstructures will appear in the uniaxial cyclic compression stress field without rolling. In this paper, uniaxial cyclic compressive stress was loaded into a plate-ball system and a cylinder system. The characteristics of microstructural change of bearing steel (GCr15) were studied. It was found that the hardness of the material increased after the cyclic compressive load, and the inclusions interacted with the matrix material. In the local microregion a white etching area was found, although the scale is very small. No large-scale feature microstructures appeared. Other phenomena in the experiment are also described and analyzed. For example, the production of oil film in the contact area and the changing law of alternating load.

Highlights

  • The evolution of the internal microstructure of bearing materials in service has been one of the hot spots in bearing research

  • The purpose of this paper is to study the change of microstructure in materials under uniaxial cyclic compressive load

  • The purpose of this paper is to eliminate the interference of many factors in the actual working condition of bearings and study the microstructural change caused by single factor

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Summary

Introduction

The evolution of the internal microstructure of bearing materials in service has been one of the hot spots in bearing research. Four kinds of feature microstructures, butterfly, white etching cracks (WECs), dark etching region (DER) and white etching bands (WEBs) have been found. And WECs are white etching area (WEA) associated microstructures produced by the interaction of materials on both sides of the crack or inclusion-matrix interface under cyclic stress. DER and WEBs are ferrite-carbide intergrowth microstructures produced by stress-induced carbon migration assisted with dislocation movement [6,7,8,9,10]. No matter which feature microstructure it is, it is the result of stress-induced phase transition, which has been recognised and accepted by many scholars [4,5,11,12].

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