Abstract

Hydrogen, as an energy carrier, can take the main role in the transition to a new energy model based on renewable sources. However, its application in the transport sector is limited by its difficult storage and the lack of infrastructure for its distribution. On-board H2 production is proposed as a possible solution to these problems, especially in the case of considering renewable feedstocks such as bio-ethanol or bio-methane. This work addresses a first approach for analyzing the viability of these alternatives by using Pd-membrane reactors in polymer electrolyte membrane fuel cell (PEM-FC) vehicles. It has been demonstrated that the use of Pd-based membrane reactors enhances hydrogen productivity and provides enough pure hydrogen to feed the PEM-FC requirements in one single step. Both alternatives seem to be feasible, although the methane-based on-board hydrogen production offers some additional advantages. For this case, it is possible to generate 1.82 kmol h−1 of pure H2 to feed the PEM-FC while minimizing the CO2 emissions to 71 g CO2/100 km. This value would be under the future emissions limits proposed by the European Union (EU) for year 2020. In this case, the operating conditions of the on-board reformer are T = 650 °C, Pret = 10 bar and H2O/CH4 = 2.25, requiring 1 kg of catalyst load and a membrane area of 1.76 m2.

Highlights

  • The current energy model, mainly based on fossil fuels, presents two main drawbacks (i) limitation of reservoirs, which are getting scarcer and, increasing the price; and (ii) generation of CO2 emissions during their combustion, definitively contributing to global warming [1]

  • In the case of ethanol steam reforming, previous studies found a decrease of H2 yield in a traditional fixed-bed reactor due to the production of methane, which cannot be converted into hydrogen at high pressures as the reaction is shifted towards the reactants, to Le Châtelier’s principle [39]

  • This work addressed a first approach for analyzing the viability of H2 on-board production by membrane reactors in polymer electrolyte membrane fuel cells (PEM-FC) vehicles via mathematical modelling with Aspen-Plus® v

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Summary

Introduction

The current energy model, mainly based on fossil fuels, presents two main drawbacks (i) limitation of reservoirs, which are getting scarcer and, increasing the price; and (ii) generation of CO2 emissions during their combustion, definitively contributing to global warming [1]. Development of on-board hydrogen production systems would be a great solution to overcome these limitations, generating the H2 just inside the vehicle from other compounds and, minimizing its difficult storage and transport [7] This application needs to be carefully addressed, especially in terms of dimensions and weight of the on-board H2 production unit due to the space restrictions in an average vehicle and optimization of power requirements. Requirements of H2 purity are especially important as the PEM-FC (widely proposed for H2-vehicles) can be poisoned with trace amounts of CO [16], and available space inside a typical vehicle for a purification unit is very limited In this context, the use of membrane reactors, which combine both chemical reaction and separation steps in a single device, appears as a very attractive alternative for efficient process intensification [17,18]. Some considerations about energy integration, economy, and environmental impact were addressed

Process Design for Hydrogen Production On-Board
Preliminary Membrane Reactor Design
Reactor Design Optimization
Conclusions
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