Predictive Speed Control of a DC Universal Motor Applied to Monitor Electric Vehicle Batteries

Abstract

This article deals with the design of a simple predictive control algorithm applied to a bidirectional DC-DC power converter for the angular speed control of a DC motor. We used the dynamics of a DC motor but mathematically reduced them to arrive at a simple model that is ideal for our purpose, not only to meet the control objective but also to generate reliable data for further analysis. This predictive control approach is based on the discrete time mathematical model of a DC motor. A huge capacitor to emulate an electric vehicle battery was then successfully connected to our experimental platform. Due to the robustness of the proposed control algorithm, the same predictive control scheme provided sufficient information to monitor the battery’s state. On this basis, and due to the system’s efficiency, it was possible to configure a fault detection scheme in our electric car battery emulator using only classical statistical tools. A PIC18F252 microcontroller was used in our experimental platform to implement our predictive control algorithm. It was then appropriately coupled to the power electronics required by the DC-DC converter to drive the DC motor. Our experimental results proved the excellent performance of the control method and also of the health monitoring system. On the other hand, the main difficulty in achieving our main goal was the realization of discrete control, which had to be as simple as possible while maintaining the control objective and while also being capable of generating reliable data for the health monitoring stage. Thus, the primary contribution of this work was the development of the predictive control of the speed of a universal motor, followed by the modification of the experimental design to simulate an electric car battery and the introduction of a novel statistical method for fault detection.